15-09-2021, 01:22 PM
The collection of large amounts of data on temperature, force, and vibration is a process that requires digitization. This information will then be transferred to the cloud for processing, analysis, and conversion into a working copy. When you have more data, it is possible to create more accurate virtual twins. Virtual twins will be able to provide more accurate and realistic simulations in the future. Design engineers will use simulation results to plan the machining process in order to maximize the accuracy and efficiency of the machine while producing fewer wasteful parts.
The performance of functional components is continuing to improve. Functional components are continuing to advance in the directions of high speed, high precision, high power, and intelligence, and have reached the stage of mature applications. The promotion and application of linear motors, high-performance linear rolling components, high-precision spindle units, and other functional components has resulted in a significant increase in the technical level of CNC Precision Machining Parts. Since its first introduction in the 1960s, computer numerical control (CNC) has played a significant role in the revolution in design and manufacturing. CNC has transformed the way parts are designed and manufactured because of its inherent advantages of automation and high precision. With such exponential growth, many people are wondering how the future of CNC technology will develop.
1. Compound Machining Technology
With the advancement of CNC machine technology, compound machining technology is becoming more mature, including milling-turning compounding, turning-milling compounding, turning-boring-drilling-gear processing compounding, turning and grinding compounding, forming compounding Precision Machining Services, special compounding machining, and so on. As a result, the efficiency of precision machining is greatly improved.
2. Intelligent Machining Technology (IMT)
There have been new breakthroughs in the intelligent technology of CNC machines, which are more clearly reflected in the performance of the CNC system. For example, automatic adjustment of interference and anti-collision function, power-off protection function of workpiece automatically exiting the safe area after power failure, machined parts detection and automatic compensation learning function, intelligence improves the function and quality of the machine.
3. The use of both a CNC and a robot is more efficient.
The concept of CNC restricts the capabilities of CNC programs to the control of machines that are integral to the manufacturing process. Another development that manufacturers are implementing is an interconnection system that will simplify CNC machines and allow them to be integrated with other programs and machines. Enter the robot; in most workshops, CNC machines and robots are used in tandem with one another. The creation of a simple programming language by CNC developers, machine designers, and robot manufacturers in the future will allow for improved interaction between robots and CNC machines. Recent developments include the ability for CNC operators to control the interface between robots and CNC machines from a single control panel. The flexible combination of the robot and the host is increasingly being used as a result of increased collaboration, making the flexible line more flexible, further expanding the function, further shortening the flexible line, and increasing efficiency. Robots and machining centers, turning and milling compound machines, grinders, gear processing machines, grinders, electrical processing machines, sawing machines, stamping machines, laser processing machines, water cutting machines, and other types of flexible units and flexible production lines have all been implemented.
4. Digitization
Digitization sounds like a word from the movie "Tron": it is a representation of objects or processes in a virtual world that allows people to simulate movement, predict actions, and provide better insight. Digitization is a growing trend in the industrial field, and the process has permeated every corner of the factory floor.
By connecting the digital and physical worlds, we will be able to open up new and significant opportunities for increasing productivity and developing entirely new business models.”“This applies to both those who design and those who use machines,” he continued.“And it applies just as much to small- and medium-sized businesses as it does to the major players in the industry. Digitalization is the most important driver of growth and profitability in the machine tool industry, both locally and globally.”When the digitization process begins, the machine and tool industry will not be left behind. In fact, when the physical world and the digital world are linked, it opens up a world of possibilities. As a result, it will increase productivity while also developing new business models.
5. Extreme Accuracy is continuing to improve.
Precision machining is evolving from processes that operate at the micron and sub-micron level, thanks to the development of the manufacturing industry. In the future, the precision of ordinary machining, precision machining, and ultra-precision machining will be able to reach 1um, 0.01um, and 0.001um, respectively. Furthermore, precision machining is progressing towards atomic level machining accuracy. With the continuous improvement of extreme accuracy, it has created conditions for the development and progress of science and technology, as well as good material means for mechanical cold processing. The precision of special processing involving optical, electrical, chemical, and other forms of energy can be as high as nanometer level. The optimization of machine structure design, super-finishing, and precise assembly of machine parts, as well as the application of high-precision full-loop control and dynamic error compensation technologies such as temperature and vibration, have ushered in the era of sub-micron and nano-level super-finishing.
The performance of functional components is continuing to improve. Functional components are continuing to advance in the directions of high speed, high precision, high power, and intelligence, and have reached the stage of mature applications. The promotion and application of linear motors, high-performance linear rolling components, high-precision spindle units, and other functional components has resulted in a significant increase in the technical level of CNC Precision Machining Parts. Since its first introduction in the 1960s, computer numerical control (CNC) has played a significant role in the revolution in design and manufacturing. CNC has transformed the way parts are designed and manufactured because of its inherent advantages of automation and high precision. With such exponential growth, many people are wondering how the future of CNC technology will develop.
1. Compound Machining Technology
With the advancement of CNC machine technology, compound machining technology is becoming more mature, including milling-turning compounding, turning-milling compounding, turning-boring-drilling-gear processing compounding, turning and grinding compounding, forming compounding Precision Machining Services, special compounding machining, and so on. As a result, the efficiency of precision machining is greatly improved.
2. Intelligent Machining Technology (IMT)
There have been new breakthroughs in the intelligent technology of CNC machines, which are more clearly reflected in the performance of the CNC system. For example, automatic adjustment of interference and anti-collision function, power-off protection function of workpiece automatically exiting the safe area after power failure, machined parts detection and automatic compensation learning function, intelligence improves the function and quality of the machine.
3. The use of both a CNC and a robot is more efficient.
The concept of CNC restricts the capabilities of CNC programs to the control of machines that are integral to the manufacturing process. Another development that manufacturers are implementing is an interconnection system that will simplify CNC machines and allow them to be integrated with other programs and machines. Enter the robot; in most workshops, CNC machines and robots are used in tandem with one another. The creation of a simple programming language by CNC developers, machine designers, and robot manufacturers in the future will allow for improved interaction between robots and CNC machines. Recent developments include the ability for CNC operators to control the interface between robots and CNC machines from a single control panel. The flexible combination of the robot and the host is increasingly being used as a result of increased collaboration, making the flexible line more flexible, further expanding the function, further shortening the flexible line, and increasing efficiency. Robots and machining centers, turning and milling compound machines, grinders, gear processing machines, grinders, electrical processing machines, sawing machines, stamping machines, laser processing machines, water cutting machines, and other types of flexible units and flexible production lines have all been implemented.
4. Digitization
Digitization sounds like a word from the movie "Tron": it is a representation of objects or processes in a virtual world that allows people to simulate movement, predict actions, and provide better insight. Digitization is a growing trend in the industrial field, and the process has permeated every corner of the factory floor.
By connecting the digital and physical worlds, we will be able to open up new and significant opportunities for increasing productivity and developing entirely new business models.”“This applies to both those who design and those who use machines,” he continued.“And it applies just as much to small- and medium-sized businesses as it does to the major players in the industry. Digitalization is the most important driver of growth and profitability in the machine tool industry, both locally and globally.”When the digitization process begins, the machine and tool industry will not be left behind. In fact, when the physical world and the digital world are linked, it opens up a world of possibilities. As a result, it will increase productivity while also developing new business models.
5. Extreme Accuracy is continuing to improve.
Precision machining is evolving from processes that operate at the micron and sub-micron level, thanks to the development of the manufacturing industry. In the future, the precision of ordinary machining, precision machining, and ultra-precision machining will be able to reach 1um, 0.01um, and 0.001um, respectively. Furthermore, precision machining is progressing towards atomic level machining accuracy. With the continuous improvement of extreme accuracy, it has created conditions for the development and progress of science and technology, as well as good material means for mechanical cold processing. The precision of special processing involving optical, electrical, chemical, and other forms of energy can be as high as nanometer level. The optimization of machine structure design, super-finishing, and precise assembly of machine parts, as well as the application of high-precision full-loop control and dynamic error compensation technologies such as temperature and vibration, have ushered in the era of sub-micron and nano-level super-finishing.